Lift and Stabilize Settled Concrete Slabs With Structural Mid-Soil Polyurethane Foam
Epp Foundation Repair has injected mid-soil polyurethane under settled slabs and foundations across Nebraska, Iowa, Kansas, and Missouri since 1994. Engineered lift in fifteen minutes.
Let's take the first step toward a healthy home.
A local specialist will inspect your foundation, walk you through the findings, and send a clear estimate, no cost, no pressure.
Polyurethane Foam Injection: how it works and when it's the right call.
Polyurethane foam injection works on a two-part chemical reaction and a simple mechanical truth: the foam expands against whatever resists it. Two liquid components, a polyol resin and an isocyanate, are pumped through a heated hose, mixed at the gun tip, and injected through a 5/8-inch port drilled through the slab or driven into the soil column. As the components react, they expand 20 to 30 times their liquid volume within 15 to 30 seconds, generating expansion pressure measured in tens of thousands of pounds per square foot. The foam fills the void above the bearing soil, contacts the underside of the slab or foundation, and continues expanding until the slab lifts. The foam cures to 90 percent strength in roughly fifteen minutes and to 100 percent in 24 hours. Epp's mid-soil application places the foam not just at the slab/soil interface but deeper into the soil column where settlement actually originates, particularly useful across the Midwest where loess and glacial till profiles can have soft layers two to four feet below grade. The system has clear limits: foam needs solid bearing beneath the injection point. When the underlying soil is saturated organic fill, decomposing tree stumps, or active expansive clay still in a swelling cycle, the foam has nothing to push against and the slab settles again.
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How we install polyurethane foam injection.
Step 01.Settlement Assessment and Bearing Soil Check
Epp Foundation Repair measures slab settlement with a laser level at multiple grid points, identifies the low areas, and probes the soil column with a soil probe or test boring to verify solid bearing exists below the void. The crew confirms the slab can be lifted on polyurethane. Final cured density runs about 4 pounds per cubic foot, which keeps the added weight low, important on already-stressed bearing soil, yet compressive strength reaches around 6,000 pounds per square foot, more than adequate for residential floor loads and driveway loads.
Step 02.Injection Port Drilling
The crew drills 5/8-inch injection holes through the slab on a grid spaced to match the settlement pattern. Typically 2 to 4 feet apart, more closely spaced near the lowest points. Hole locations are marked first to coordinate with the lift sequence; a poor grid concentrates lift in one area and stresses the slab.
Step 03.Port Insertion and Equipment Stage
Steel injection ports are inserted into each hole and sealed. The injection rig. Typically a trailer-mounted system with heated hoses keeping the two components at proper reaction temperature. Is staged near the work area. The foreman sets the laser level on the slab and assigns a spotter to watch real-time elevation change at the target lift points.
"Foam is the fastest, cheapest way to lift a slab. When the bearing soil underneath is solid. Probe before you inject. If the soil two feet down is wet clay still on the move, the foam will lift the slab today and the slab will sink again next spring. That's a warranty call I'd rather not make, so we don't take the job until the bearing is right."
Care and expertise from a team that's been doing this since 1994.
Epp Foundation Repair is locally owned and operated, with crews dedicated exclusively to foundation, basement, and concrete work across the Midwest.
Foundation repair, waterproofing, and concrete leveling are our entire focus, not a sideline.
Three decades of experience with Midwest soils, basements, and weather conditions.
Recognized in 2011 and 2016 for ethical business practices and customer transparency.
Every repair comes with a written Epp warranty, from 1 year to the lifetime of the structure depending on the product.
Answers to common questions about Polyurethane Foam Injection.
Don't see your question here? Our team is happy to help. Reach out anytime.
Foundation Repair warning signs this solution resolves.
Each problem sign below is a symptom this solution is engineered to fix. See how we diagnose it before we recommend this method.
Sinking Foundation
Epp Foundation Repair has stabilized sinking foundations across Nebraska, Iowa, Kansas, and Missouri since 1994. Starting with what's actually moving underneath, not a sales sheet of piers.
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Concrete Floor Cracks Diagnosed by Cause, Not by Width Alone
Epp Foundation Repair has read concrete floor cracks across Nebraska, Iowa, Kansas, and Missouri since 1994. Crack width alone never tells the whole story; the pattern, the location, and the movement history do.
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Sagging Floors
Epp Foundation Repair has diagnosed and repaired sagging floors across Nebraska, Iowa, Kansas, and Missouri since 1994. BBB A+. BBB Integrity Award 2011 and 2016.
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Bouncing Floors
A floor that flexes or bounces when you walk across it. This points to lost support underneath, often from foundation settlement or sagging structural members. The bounce gets worse as the support keeps shifting.
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Bowing Walls
Inward deflection in a basement wall. Even a fraction of an inch. Indicates lateral soil pressure exceeding the wall's capacity. The pressure doesn't go away; it compounds season by season until the wall requires reinforcement or replacement.
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Carpenter Ant Infestation
Carpenter ants do not eat wood, they nest in it. They look for wood that is already damp or softened. Their presence is often a sign that a crawl space or foundation area is holding water it should not.
Learn moreServing Nebraska, Iowa, Kansas & Missouri.
Local crews based in five regional offices, dispatched daily across four states. If your town isn't listed, call us: we likely serve your area.
- Omaha, NE
- Lincoln, NE
- Topeka, KS
- Sioux City, IA
- Bellevue, NE
- St. Joseph, MO
- Council Bluffs, IA
- Grand Island, NE
- Papillion, NE
- Kearney, NE
Take the first step toward a healthy home.
A straightforward path from initial inspection to completed repairs.
Schedule your inspection.
A local specialist visits your home, evaluates the foundation, and answers your questions on site. No cost, no obligation.
Receive an estimate based on your needs.
We provide a clear, Customized Repair Estimate with a scope of work tailored to your home's specific issues. Typically within one business day.
Get your repairs.
Our own trained crews complete the work on schedule and back it with a written Epp warranty, set out in your contract.
Get the free settlement guide
Most foundation problems announce themselves early. This guide shows you what to look for before you call anyone.
- ✓A room-by-room checklist you can walk the house with
- ✓Which cracks can wait, and which deserve a closer look
- ✓How pier repair actually works, in plain language
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- A local foundation specialist on site
- A complete walk-through of the findings
- A Customized Repair Estimate within one business day
- No cost, no obligation, no high-pressure sales
Expert guidance on protecting your home.
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Five regional offices across the Midwest.
St. Joseph, MO 64506

